Sectors

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MCRS’ in-depth and versatile knowledge of the cold roll forming industry is applicable to an expanse of sectors, providing bespoke cold formed products designed for peak performance.

With years of experience in the cold roll forming field, refining and revising our practises, the engineers at MCRS are well equipped to advise clients in all industries about how to overcome the manufacturing difficulties they experience.

Our availability across sectors has aided the rapid expansion of MCRS and our manufacturing capacity, as we form ongoing relations with clients and continue to grow our high quality portfolio.

MCRS offers a comprehensive service for clientele across all industries, including the design, fabrication, and sub assembly of cold formed components.

MCRS has up to 30 roll stands available on a line for the creation of a range of cold roll formed profiles, suitable for all sectors. Our cold roll forming capabilities include:

Material thickness from 0.3mm to 6.0mm
Strip widths up to 450mm
In-line piercing facility
In-line roll logo marking
In-line inkjet marking

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    Marine Cold Rolling
    Cold Rolled Sections For Rail
    Cold Rolling For Agriculture
    Automotive Cold Rolling
    Cold Rolling For Aerospace
    Cold Rolling For Food Processors

    Following a design consultation, in which our project development engineers will work alongside our customers’ development team, the appropriate material for each project will be determined.

    MCRS can roll and press ferrous and non-ferrous, coated, and high strength metallic materials, ministering to a range of sectors, including, but not limited to:

    Marine
    Automotive
    Agricultural
    Construction
    Heavy gauge applications
    Retail

    FAQ's

    What are the applications for roll forming?

    Just some of the industries that use roll forming and their applications are provided here-

    The power supply sector uses roll forming to make electrical wiring and cable products. These products are used in a variety of applications, including residential, commercial, and industrial settings.

    Alongside this, the construction sector makes use of roll forming metal roofing, window frames, and door frames.

    Warehouses use roll forming to make a wide variety of products, including pallets, racks, and cages. These products are used to store and transport goods. Likewise, the retail sector uses roll forming for signage, displays, and counters, of both perishable and non-perishable goods.

    The solar power sector uses roll forming to make solar panels and related products.

    The rail sector uses roll forming to make a variety of products, including railroad tracks and infrastructure, as well as carriages on the trains themselves.

    The automotive sector uses roll forming for car panels and batteries, as well as many other parts, similarly to the aerospace industry, which uses roll forming for aircraft bodies and wings, fuel tanks, landing gear parts, electronic wiring systems, and hydraulic tubing.

    What is roll forming tooling?

    Roll forming tooling is tooling used to assist the roll forming process; the type of tooling used each time will depend on the product.

    Tooling may take shape as punching or slitting operations, removing parts of the metal strip before (though sometimes can be completed after) the forming process.

    The rolls or dies themselves also need to be created in order to shape the metal into its desired profile; these are an essential piece of tooling, without which the metal strip could not be shaped.

    Cut off tooling, such as shears or dies, can also be used at the end of the roll forming process to cut the now shaped metal strip into identical pieces.