Agriculture

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Cold Rolling for Agriculture

MCRS endeavours to deliver accurate and consistent cold roll formed profiles, designed to perfectly meet the needs of the agricultural industry.

The engineers at MCRS specialise in solution provision. From initial consultations, our dedicated engineers seek to establish exacting requirements for each project, meeting these through the innovative re-engineering of products during the manufacturing process.

It is MCRS’ focus on both our industry and the refinement of our offerings that has promoted the rapid growth of the company. As we have grown, MCRS has continued to produce a high quality portfolio across multiple industries, demonstrative of our versatility and performance.

 MCRS provide an expansive manufacturing service for agricultural cold formed components. Starting with design consultations, MCRS support clients throughout further fabrication and manufacturing, and assembly of parts.

Equipped with up to 30 roll stands per rolling line, MCRS’ cold forming capabilities are dedicated to creating bespoke profiles of exacting standards and tolerances. We work with and deliver:

Material thickness from 0.3mm to 6.0mm
Strip widths up to 450mm
In-line piercing facility
In-line roll logo marking
In-line inkjet marking

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    Cold Roll Forming Profiles for Agriculture

    Cold Roll Formed Profiles For The Agriculture Industry

    Cold Rolling for Agriculture - Cold Roll Forming Profiles for Agriculture Industry

    MCRS can work with both ferrous and non-ferrous metallic materials, alongside high strength and coated metals. Upon a design consultation, where our dedicated project development engineers work in conjunction with our clients’ development teams, material choice can be determined based on specifications for optimum performance.

    Lead times will depend on the requirements of the product, however MCRS strives to respect the limitations of our clients’ agreed project timescales.

    MCRS can design and produce a wide range of bespoke cold roll formed sections for use within the agricultural sector, including, but not limited to:

    Livestock corrals, headgates, and fencing
    Greenhouses
    Silos
    Feeders and troughs
    Water systems and drainage

    FAQ's

    What agriculture does the UK have?

    The geography and weather conditions of the UK mean it is best suited to two types of agricultural practices: pastoral and arable agriculture.

    Pastoral farming refers to the keeping of livestock, such as cows, sheep, and chicken, which will be used for their produce.

    On the other hand, arable farming is the cultivation of crops - in the UK this is mainly wheat (which can be used for bread, cakes, and pastries), oats (for animal feed and cereals), and barley (used to make beer), alongside certain fruits and vegetables.

    What machinery is used for agriculture?

    Modern agricultural farming requires copious amounts of machinery to assist with its operations; whilst this list is not conclusive, it does demonstrate the essential pieces of equipment needed for both pastoral and arable farming.

    Arable farming consists of large pieces of machinery, such as tractors and harvesters, and their attachments. Attachments vary depending on the job needed, however common examples include:

    • Plows and harrows, which churn up soil to prepare the land for farming
    • Manure spreaders, which spread fertiliser onto the land, aiding the growth of crops
    • Seeders, which sow seeds into the land 
    • Balers, which bundles hay or silage into cylindrical bales 

    Pastoral farming equipment will vary, as the focus here is shifted to the care and handling of animals. Some of the essential equipment may include:

    • Watering systems and tanks, to ensure the animals have access to water without having to manually fill up water buckets
    • Corral systems and headgates, for controlled and safe handling of livestock - this will vary depending on what the system is used for e.g., feeding, medical checks, milking
    • Feed grinder, to grind feed for the animals 
    • Milking machine, for use on dairy farms 
    How can cold rolled sections be used in agriculture?

    Cold rolled sections are used in many ways for agriculture, from more obvious to lesser-known uses. They are commonly used as structural supports, beams, and columns due to their high strength and durability as well as for farming equipment and machinery. This includes sprayers, tanks and storage bins with corrosion resistance that help protect them from damage. Cold rolled sections are also used for animal housing and handling such as milk troughs and milking equipment as well as greenhouses and nurseries, crop processing and handling and agricultural infrastructure. This includes water storage tanks, silos and grain bins.

    What advantages does cold rolled metal offer over other materials for agricultural applications?

    Cold rolled metal offers a number of advantages over other materials commonly used in agriculture. It is highly resistant to corrosion, which is important in outdoor environments with exposure to moisture and chemicals. Cold rolled metal is also strong and durable, making it ideal for load-bearing components in agricultural machinery and structures. They are also highly recyclable and considering that sustainability in agriculture is fast becoming more important, using recyclable materials is key. The best thing about cold rolled metals is it can be recycled continuously without losing any of its properties making it extremely economical and good for the planet too.

    Can cold rolled sections be custom designed for specific agricultural equipment or structures?

    Yes, cold rolled sections can be custom designed to fit specific agricultural equipment or structures. Manufacturers can work with customers to design and produce cold rolled metal sections that meet the specific requirements of their project. This is one of the main benefits of cold rolled sections, that they are highly permeable and can be created to adhere to a very specific brief no matter what it is you need it for.

    How do cold rolled sections perform in harsh outdoor environments?

    Cold rolled steel sections are highly resistant to corrosion and perform well in harsh outdoor environments. Many cold rolled metals have protective coatings on them which are resistant to corrosions, something that's essential to protect against chemicals, moisture in the air and harsh weather conditions from bright sun and excessive heat to rain, damp and snow. They are also able to hold their structural integrity in harsh weather conditions when heavy pressure is applied and are also more fire-resistant than other materials such as plastic or wood. These all make them ideal for outdoor environments.

    Can cold rolled sections be used for load-bearing components in agricultural machinery?

    Cold rolled steel sections are known for its durability, strength and load-bearing suitability, being able to withstand heavy loads and mechanical stress. Being very uniformed and consistent it ensures performance is reliable and you don't need to worry about it not conforming to the required design standards. They can also be custom-designed to fit specific applications and machinery. Whether needing to be fitted to frames, chassis, supports or machinery, this can be done with ease. cold rolled steel sections also have good weldability meaning they can be integrated onto machinery and create robust load-welding structures.

    Can cold rolled metal be recycled at the end of its lifespan in agricultural applications?

    Yes, cold rolled metal is highly recyclable and can be repurposed at the end of its lifespan in agricultural applications. This not only makes it much better for the environment, but also makes it more economical for the user. With a long lifespan you won’t have to have it replaced very often and when you do, it can be sold on or simply recycled and turned into something new without any waste for the environment.

    How does the cost of cold rolled metal compare to other materials commonly used in agriculture?

    The cost of cold rolled metal can vary depending on the specific material used and the quantity needed. However, in general, cold rolled metal can offer a cost-effective solution for agricultural applications due to its durability and long lifespan. Cold-pressed sections can be found to have a slightly higher cost than hot-rolled sections, but because they are much more durable and won't need to be repaired or replaced anywhere near as often, it makes it more affordable in the long run.